Pressurized Pipe Hot Tapping and Plugging Operation Platform Test Achieves “Zero Leakage”

On 21 March, experts and technical personnel from seven Maintenance & Emergency Centers of PipeChina (Shanghai, Guangzhou, Chengdu, Changsha, Wuhan, Fujian, and Nanchang) witnessed a bench test for pressurized  pipe hot tapping and plugging operations at Xinyu Feihu Pipeline Technical Equipment Co., Ltd. The test, conducted using the company’s independently developed equipment, achieved the highest plugging tightness standard of “zero leakage”. This marked the successful completion of the pipeline inspection operation target.

On-site Inspection

The test bench and the tested pipes were provided by PipeChina. They were straight seam steel pipes with a diameter of D406mm and a wall thickness of 6.3mm, and the plugging pressure was 4MPa. The hot tapping machine was installed and the hot tapping operation began at 9:30 am. After the hot tapping operation finished, the plugging machine was installed for plugging. The on-site hot tapping and plugging processes were successfully completed in one go in accordance with relevant standards, and all plugging tests were completed at 5:00 pm.

On-site Explanation

The test bench and the tested pipes were provided by PipeChina. They were straight seam steel pipes with a diameter of D406mm and a wall thickness of 6.3mm, and the plugging pressure was 4MPa. The hot tapping machine was installed and the hot tapping operation began at 9:30 am. After the hot tapping operation finished, the plugging machine was installed for plugging. The on-site hot tapping and plugging processes were successfully completed in one go in accordance with relevant standards, and all plugging tests were completed at 5:00 pm.

On-site Explanation
Plugging Equipment Operation

The maintenance and emergency repair experts present praised the company’s equipment for its high reliability, good availability, high efficiency, and plugging tightness performance. They also inquired about the key points and difficulties of the equipment and operations. The company’s technicians provided detailed answers one by one, achieving good results in communication and inspection.

Plugging Equipment Inspection

“A craftsman must sharpen his tools to do his work well.”

Efficient, safe, and reliable equipment—especially “zero-leakage” plugging technology—is fundamental to ensuring the intrinsic safety of pipeline maintenance and emergency repairs.

This bench test has verified that the company’s equipment can perform high-pressure gas pipeline tapping and plugging while achieving “zero-leakage” effect. With its advanced systems and technical capabilities, the equipment is fully equipped to safeguard China’s high-pressure oil and gas pipeline maintenance and emergency repairs.